Electron microscopy
 
Defect Detection and Classification by using Machine Learning
- Python for Integrated Circuits -
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Defect are defined as variation in quality that may cause a circuit failure. Defects not only lower manufacturing yield, but also cause potential reliability problems. The defects generated during IC processes are generally classified into two categories:
         i) Global defects (see page4257). Such defects are scattered all over the wafer and are very expensive to correct. Examples of such defects are random causes, e.g. particles in the cleanroom generate global defects.
         ii) Local defects (see page4257). Such defects are generated by assignable causes, e.g., human mistakes, particles from equipment, and chemical stains. These assignable causes are local destructive mechanisms that generate sets of aggregated defects or local defect clusters [1]. Typically, local defect clusters have amorphous, linear, curvilinear, or ring-shaped patterns [2-3]. However, the local defects on a wafer tend to form several patterns simultaneously. The specific patterns of local defect clusters reflect defect generation mechanisms. For instance, particles from equipment and chemical stains may generate amorphous defect clusters [4], while clusters with curvilinear patterns may be caused by scratches. The spatial patterns of locally clustered defects therefore contain valuable information about defect generation mechanisms; therefore, methods for detecting local defect clusters and identifying their spatial patterns are highly desirable.

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Defect Detection and Classification. Code:
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[1] J. Y. Hwang and W. Kuo, “Model-based clustering for integrated circuits yield enhancement,” Eur. J. Oper. Res., vol. 178, no. 1, pp. 143–153, 2007.
[2] F. L. Chen and S. F. Liu, “A neural-network approach to recognize defect spatial pattern in semiconductor fabrication,” IEEE Trans. Semiconduct. Manuf., vol. 13, no. 3, pp. 366–373, Aug. 2000.
[3] C. H. Wang, W. Kuo, and H. Bensmial, “Detection and classification of defects patterns on semiconductor wafers,” IIE Trans., vol. 39, no. 12, pp. 1059–1069, 2006.
[4] S. S. Gleason, K. W. Tobin, T. P. Karnowski, and F. Lakhani, “Rapid yield learning through optical defect and electrical test analysis,” Proc. SPIE-Int. Soc. Opt. Eng., vol. 3332, pp. 232–242, 1998.









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